Senior Maintenance Reliability Engineer
Company: Perdue Farms
Location: Dillon
Posted on: April 24, 2024
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Job Description:
Perdue Foods is part of Perdue Farms, a family-owned company
heading into its second century of growth and innovation. With a
goal of becoming the most trusted name in premium proteins, we
create products for consumers and for retail and foodservice
customers around the globe, while changing the way animals are
raised for food.SummaryWe are recruiting for a Senior Maintenance
Reliability Engineer for our site in Dillon, SC.This role will lead
the implementation, continuous improvement, and sustainability of
reliability systems and processes within the manufacturing
site.This position is responsible for developing, managing and
coordinating the reliability programs and activities of the
location key assets, utilities and support equipment through the
use of personal knowledge, engineering resources, OEM and
maintenance employees, to ensure maximum availability of these key
assets, utilities and support equipment, while supporting the
policies, goals and objectives of the company.The Senior
Maintenance Reliability Engineer is to identify and manage asset
reliability risks that could adversely affect plant or business
operations. This position selects engineering techniques to solve
problems and makes recommendations including the coordination of
projects for process improvements.Principal and Essential Duties &
ResponsibilitiesResponsible for the implementation of reliability
concepts including development of Root Cause Analysis, Reliability
Centered Maintenance, Predictive Maintenance technologies and
Preventive Maintenance development/optimization to achieve high
levels of availability of plants assets.Driving increased
production and uptime using reliability tools and processes,
including Root Cause Failure Analysis (RCFA), and Failure Mode
Effects Analysis (FMEA).Provide technical and engineering support
and troubleshooting advice to maintenance and various operational
areas.Subject Matter Expert in the design and operation of rotating
equipment, development of equipment strategies (including
lubrications, conditions monitoring, and preventive maintenance),
and management of mechanical integrity (including tanks, pressure
vessels, and piping).Develop and implement plans for continuous
improvement of production equipment, processes, and process
controls.Work closely with both operations and maintenance in the
development of long-term equipment maintenance strategies and
operator basic care (OBC) as well as support troubleshooting
efforts through formal Root Cause Analysis (RCA).Provide technical
expertise to the site with field application of precision
maintenance techniques. Provide training, field coaching and
mentoring of maintenance supervisors and craftsmen.Deliver a
strategic reliability-centered maintenance approach to optimizing
asset life and productivity through documented asset
strategies.Develop and implement best practices for assets to
improve the mean time between failures (MTBF).Utilize Root Cause
Analysis processes to review significant failures, identify
corrective action to prevent re-occurrence and refine asset
strategy to sustain improvement.Mine data to identify reliability
improvement opportunities and develop corrective actions focused on
delivering Net Hours improvement and cost reduction.Develop
engineering solutions to repetitive failures and all other problems
that adversely affect plant operations. These problems include
capacity, quality, cost or regulatory compliance issues.-Work
closely with both operations and maintenance in the development of
long-term equipment maintenance strategies and operator basic care
(OBC) as well as support troubleshooting efforts through formal
Root Cause Analysis (RCA)Provide technical expertise to the site
with field application of precision maintenance techniques. Provide
training, field coaching and mentoring of maintenance supervisors
and craftsmen.Deliver a strategic reliability-centered maintenance
approach to optimizing asset life and productivity through
documented asset strategies.Develop and implement best practices
for assets to improve the mean time between failures (MTBF).Utilize
Root Cause Analysis processes to review significant failures,
identify corrective action to prevent re-occurrence and refine
asset strategy to sustain improvement.Mine data to identify
reliability improvement opportunities and develop corrective
actions focused on delivering Net Hours improvement and cost
reduction.Develop engineering solutions to repetitive failures and
all other problems that adversely affect plant operations. These
problems include capacity, quality, cost or regulatory compliance
issues.Identifies deficiencies in maintenance processes and develop
sustainable improvements.Provide reliability technical support to
Production, Maintenance, Engineering and Procurement
activities.Provides input to a Risk Management Plan that will
anticipate reliability-related, and non-reliability-related risks
that could adversely impact plant operation.Lead the Defect
Elimination process for root cause analysis and corrective
actionsContinually improve the preventive maintenance program using
Reliability Centered MaintenanceSupport Area Teams in achieving
production/cost goals through reliability leadershipSupport risk
based inspection of fixed assetsProvide technical support for
Operational and Maintenance TeamsGenerate statistical reviews of
equipment maintenance history and production lossMinimum
EducationBachelor s Degree in Reliability, Mechanical or Electrical
in Engineering; Advanced degree in this or related field is highly
desirable.Experience RequirementsFive (5) or more years of
reliability experience within an industrial manufacturing
environment preferably in mid-sized manufacturing companies in
similar industries.Exposure to operations, process control, project
engineering, plant maintenance, construction and new
installations.Experience developing asset strategies (time-based
inspection/replace, and condition-based tasks).Experience with
Reliability Centered Maintenance (RCM) and facilitating Root Cause
Analysis (RCA).Strong technical expertise in applying Precision
Maintenance techniques in industrial manufacturing processes.
Strong knowledge of Precision Maintenance procedures.Knowledge of
equipment design and failure modes. Experience with interpreting
forensic evidence to identify failure modes.Strong communication
(written, oral and interpersonal) skills.Ability to lead and be
part of cross functional teams.Experience with computer maintenance
management systems (CMMS) preferably IBM Maximo.Advanced skills in
basic personal computer software (Microsoft applications);
Experience using Microsoft Word, Excel and Outlook.Experience
PreferredExperience working in food industry Supervisory
experienceExperience with/Certifications in Predictive maintenance
technologies (Vib, IR, UL, MCA/MCSA, Oil Analysis, NDT) CMRP or CRL
Certifications Certification in Lean Six Sigma idealEnvironmental
Factors and Physical RequirementsPosition is active. On the floor
activities such as troubleshooting and re-design of existing
systems are routine. May need to move equipment occasionally. May
need to access files, supplies and equipment. Work activity is
where the processing equipment is located. Work environment
includes, but is not limited to, a normal office environment and
construction site as well as climate extremes found in a poultry
processing operation, feed mill, hatchery and a waste water
treatment facility.Position requires an associate to have the
ability to move throughout the complex and all facilities.When in a
plant environment: Exposure primarily consists of wet and moist
floors which include metal and plastic grating surfaces. May be
exposed to temperatures of 28 degrees to 100 degrees Fahrenheit
with both ambient and 100% humidity.May handle product 25 degrees
to 50 degrees Fahrenheit.May be exposed to noise ranges of 50 db to
110 db. May be exposed to all chemicals used in poultry, food,
processing facility.Must wear and use protective and safety
equipment required for the job as directed by the Company.Must be
able to work in confined and or permit required confined spaces and
heights.Must be able to work on and or around operating
equipment.Must be trained and use Lockout/TagoutPerdue Farms, Inc.
is an Equal Opportunity / Affirmative Action employer. All
qualified applicants will receive consideration for employment
without regard to race, color, religion, sex, sexual orientation,
gender identity, national origin, disability, or protected veteran
status.
Keywords: Perdue Farms, Fayetteville , Senior Maintenance Reliability Engineer, Engineering , Dillon, North Carolina
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